User Manual: 12V Motorized Jockey Wheel Electric Mini Mover

1. Produit terminéview

The KOZWAY 12V Motorized Jockey Wheel is designed to simplify the maneuvering of your caravan, trailer, boat, or horse float. This electric mini mover features forward and reverse movement, an automatic braking function, and an oversized anti-slip wheel, making it ideal for positioning your valuable assets in challenging spaces.

The unit consists of a motor and gear system, a control box, a clamp for attachment, a lift handle for height adjustment, and a control handle for direction.

Figure 1 : Face avant view of the 12V Motorized Jockey Wheel.

2. Consignes de sécurité

Adhere to the following safety guidelines to ensure safe operation and prevent damage to the unit or injury.

• The jack is rated for a 3500kg (7716 lbs) pulling weight and a 272kg (600 lbs) jockey wheel load. Overloading can damage the Mini Mover, motor, tire, etc.
• Ensure the positioning key of the handle is fully screwed into the Mini Mover before beginning operation.
• Verify that the battery cables are correctly connected to the battery terminals.
• Do not use leads that are torn, crushed, or damaged.
• Avoid using the machine outdoors during rainy weather conditions.

3. Composants et pièces

Le package comprend les composants suivants :

• 1 x Motorized Jockey Wheel
• 1 x Support de montage
• 1 x Battery Leads
• 1 x Pair of Bolts

Key parts of the unit:

• Motor & Gear System: The DC motor powers the gear mechanism, converting motor power into moving force.
• Boîtier de commande: Contains electrical components and protects the motor from overheating.
• Clamp: Similar to a normal jockey wheel clamp, used to fix the Trail Jack to the vehicle chassis.
• Poignée de levage : Adjusts the height of the Trailer Jack.
• Poignée de contrôle : Allows the operator to turn the handle right or left for steering.

Figure 2: Illustration of the Control Handle for direction and Lifting Poker for height adjustment. The mounting bracket must fit precisely into the bulge on the shaft for secure attachment.

4. Configuration et assemblage

1. Fixez le support de montage : Secure the mounting bracket to the vehicle chassis using the provided bolts. Ensure it is firmly attached and aligned correctly.
2. Insert the Jockey Wheel: Slide the Motorized Jockey Wheel into the clamp on the mounting bracket. Ensure the bulge on the shaft fits exactly into the bracket for a secure fit.
3. Brancher les câbles de la batterie : Connect the battery leads to a 12V battery. Ensure correct polarity (positive to positive, negative to negative) and that connections are secure. Refer to Section 2 for safety warnings regarding damaged leads.
4. Ajuster la hauteur : Use the lift handle to adjust the height of the jockey wheel to the appropriate level for your trailer or caravan.

5. Mode d'emploi

Once assembled and connected to a 12V power source, the Mini Mover is ready for operation.

1. Mise sous tension : Locate the power switch on the unit and turn it on.
2. Contrôle des mouvements : Use the control handle to steer the unit. Swinging the handle left or right will control the direction of movement.
3. Avant/Arrière : The unit supports both forward and reverse movement. Specific controls for this (e.g., a switch or lever) will be located near the control handle.
4. Automatic Brake: The unit features an automatic braking function, which engages when the power is disengaged or the unit stops moving.
5. Manœuvres : Guide your caravan, trailer, boat, or horse float into the desired position. The oversized anti-slip wheel allows for use on slight inclines.

Figure 3: The Trailer Mover Dolly in operation, demonstrating its ability to move trailers easily. Note the maximum vehicle load of 5000 lbs (2270 kg) and maximum wheel load of 600 lbs (272 kg).

Figure 4: Close-up of the powerful 12V DC 350-Watt motor, designed for low-noise, time-saving, and labor-saving operation, moving trailers at approximately 0.25 miles per hour.

Figure 5 : Examples of various applications for the Mini Mover, including use with trucks, boats, caravans, and utility trailers.

6. Spécifications

7. Entretien

Regular maintenance ensures the longevity and optimal performance of your Mini Mover.

• Nettoyage: Keep the unit clean and free from dirt, dust, and debris. Use a damp Nettoyer les surfaces avec un chiffon. Éviter l'utilisation de produits chimiques agressifs.
• Stockage: Store the Mini Mover in a dry, protected area when not in use, especially during adverse weather conditions.
• Inspection des câbles : Periodically inspect all cables and connections for signs of wear, fraying, or damage. Replace any damaged components immediately.
• Entretien de la batterie: Ensure your 12V battery is properly maintained and charged according to its manufacturer's instructions.
• Contrôle mécanique : Check all bolts and fasteners regularly to ensure they are tight. Lubricate moving parts as necessary, referring to any specific lubrication points indicated in the product's physical manual if available.

8. Dépannage

If you encounter issues with your Mini Mover, consider the following common troubleshooting steps:

• L'unité ne s'allume pas :
  • Check battery connections for proper polarity and secure fit.
  • Ensure the 12V battery is charged.
  • Vérifiez que l'interrupteur d'alimentation est en position « MARCHE ».
  • Inspect battery leads for any damage (tears, crushes).
• Unit Not Moving or Moving Slowly:
  • Check for obstructions around the wheel.
  • Ensure the load does not exceed the maximum vehicle load (5000 lbs / 2270 kg) or jockey wheel load (600 lbs / 272 kg).
  • Verify the terrain is not excessively steep (max incline 5 degrees).
  • Confirm the positioning key of the handle is fully screwed in.
• Bruits inhabituels :
  • Éteignez immédiatement l'appareil.
  • Inspect for loose parts or foreign objects.
  • Si les bruits persistent, contactez le service client.

Si votre problème persiste après avoir suivi ces étapes, veuillez contacter le service client.

9. Garantie et assistance

For warranty information, technical support, or service inquiries, please refer to the documentation provided with your purchase or contact KOZWAY customer service through the retailer where the product was purchased. Keep your proof of purchase for warranty claims.