BAFANG BBS01B 36V 500W Ebike Conversion Kit User Manual

1. Produit terminéview

This manual provides instructions for the BAFANG BBS01B 36V 500W Ebike Conversion Kit. This kit is designed to transform a standard bicycle into an electric bicycle, offering pedal assist and throttle modes for enhanced riding experience. It includes a powerful central motor, a 3.5-inch C18 display, and a 36V 19.2Ah battery.

Image 1.1 : Terminéview of the BAFANG BBS01B Ebike Conversion Kit components.

Caractéristiques du moteur

• Type de moteur : Central Motor (Mid-Drive)
• Puissance nominale : 36V 500W
• Couple max. : 100NM
• Vitesse maximale : 25 KM/H (environ 15.5 MPH)
• Modes : Pure Throttle Mode, Pedal Assist Mode, Walk Assist Mode, Manual Mode

Image 1.2: BAFANG 36V 500W Mid-Drive Motor highlighting its key specifications and operating modes.

Fonctionnalités d'affichage

• Modèle: Bafang C18 Display
• Taille: 3.5 pouces
• Niveaux d'assistance : 9 levels of pedal assist
• Caractéristiques: Auto backlight, speed, battery level, trip distance, time.

Image 1.3: The BAFANG C18 display unit, showing current speed, battery charge, and pedal assist level.

2. Contenu de la boîte

The BAFANG BBS01B Ebike Conversion Kit includes the following components:

• BAFANG BBS01B 36V 500W Central Motor
• Écran Bafang C18 de 3.5 pouces
• 36V 19.2Ah Battery with Bracket
• Chargeur de batterie
• Capteur de vitesse
• Étrangler
• Manivelles
• Plateau 46 dents et protège-plateau
• Brake Levers (e-Brakes)
• Câble 1T4
• Contre-écrous
• Avant Gamp
• Clé
• Gants
• Colliers de serrage
• Outils de démontage de manivelle
• Manuel de l'utilisateur (ce document)

Image 2.1: All parts and accessories included in the BAFANG BBS01B Ebike Conversion Kit.

3. Exigences de compatibilité

Before installation, ensure your bicycle meets the following compatibility criteria:

• Bottom Bracket Diameter: The inner diameter of the bottom bracket must be between 34mm and 36mm.
• Bottom Bracket Width: The width of the bottom bracket must be between 68mm and 73mm.
• Type de frein : Compatible with V-brake and disc brake systems. Not compatible with backpedal brake systems.
• Type de lecteur : Suitable only for chain drive bicycles. Not suitable for belt drive bicycles.
• Matériau du cadre : C'est non recommandé to install this conversion kit onto a carbon fiber frame.

Image 3.1: Visual guide for checking bicycle bottom bracket dimensions and compatibility with the motor unit.

4. Guide d'installation

This section provides a step-by-step guide for installing your BAFANG BBS01B Ebike Conversion Kit. Refer to the provided video for a visual demonstration.

Étapes d'installation :

1. Remove Chainring, Crank Arms, and Bottom Bracket: Carefully remove the existing chainring, crank arms, and bottom bracket from your bicycle frame.
2. Installer le plateau : Attach the new chainring to the BAFANG motor unit using the provided M5 bolts.
3. Installer le protège-chaîne : Secure the chain guard to the chainring using the supplied screws.
4. Slide Motor Assembly: Insert the assembled motor unit into the bicycle's bottom bracket shell.
5. Moteur sécurisé : Use the Y-shaped motor mount bracket on the left side to firmly secure the motor to the frame.
6. Installer les manivelles : Attach the new crank arms to the motor's spindle.
7. Chaîne d'installation : Route the bicycle chain around the new chainring and rear cassette.
8. Connecter le faisceau de câbles : Connect the main wiring harness from the motor assembly.
9. Connecter les accessoires : Connectez le câble avant lamp, speed sensor, and gear sensor (if applicable) to the main wiring harness. Ensure all connections are secure.
10. Installer les leviers de frein : Slide the new brake levers onto the handlebar and tighten them securely.
11. Installer la manette des gaz au pouce : Installez la gâchette d'accélérateur au pouce sur le guidon et serrez-la.
12. Installer l'écran : Mount the C18 display to your handlebars and connect its cable to the main wiring harness.
13. Installer le support de batterie : Secure the battery mount to the bicycle frame using the provided hardware.
14. Installer la batterie: Slide the 36V 19.2Ah battery onto its mount and ensure it locks into place. Connect the battery cable to the main wiring harness.
15. Power On and Check System: After all components are installed and connected, power on the system and verify that the display, motor, and all sensors are functioning correctly.

Schéma de câblage

Image 4.2: Detailed wiring diagram for the BAFANG Mid Drive Kit, illustrating how each component connects to the main harness.

5. Mode d'emploi

Once installed, operating your BAFANG e-bike conversion kit is straightforward. The C18 display provides control and information for your ride.

Fonctions d'affichage du C18

• Marche/Arrêt : Maintenez le bouton d'alimentation de l'écran enfoncé pour allumer ou éteindre le système.
• Niveaux d'assistance au pédalage : Use the '+' and '-' buttons to cycle through 9 levels of pedal assist. Level 0 provides no assist, while Level 9 provides maximum assist.
• Affichage des informations : The display shows real-time speed, current battery charge, trip distance, total odometer, and riding time.
• Rétroéclairage automatique : L'écran est doté d'un rétroéclairage automatique pour une visibilité optimale dans des conditions d'éclairage variables.

Modes de conduite

• Mode d'accélération pure : Actionnez la gâchette d'accélération au pouce pour propulser le vélo sans pédaler.
• Mode d'assistance à la pédale : The motor provides assistance as you pedal, based on the selected assist level.
• Mode d'assistance à la marche : A low-speed assist feature, typically activated by holding a specific button, to help push the bike while walking.
• Mode manuel : Conduisez le vélo comme un vélo traditionnel, sans assistance électrique.

6. Spécifications

7. Consignes de sécurité

Always prioritize safety when operating your e-bike. Adhere to local traffic laws and wear appropriate safety gear, including a helmet.

• Perform a pre-ride check before each use, ensuring brakes, tires, and all electrical connections are secure and functional.
• Do not operate the e-bike in extreme weather conditions or on unsafe terrain.
• Keep the battery and electrical components dry. Avoid submerging them in water.
• Chargez la batterie dans un endroit bien ventilé, loin des matériaux inflammables.
• Do not modify the motor, battery, or controller. Unauthorized modifications can lead to malfunction and void the warranty.
• Assurez-vous que tous les boulons et fixations sont serrés conformément aux spécifications du fabricant.

8. Dépannage

If you encounter issues with your BAFANG Ebike Conversion Kit, consider the following common troubleshooting steps:

• Pas d'alimentation : Vérifiez que la batterie est complètement chargée et correctement insérée. Assurez-vous que toutes les connexions électriques sont bien serrées.
• Moteur non fonctionnel : Verify that the pedal assist level is not set to 0. Check the speed sensor connection and ensure the magnet is correctly aligned.
• L'affichage ne fonctionne pas : Ensure the display cable is securely connected. If the issue persists, try restarting the system by turning it off and on.
• Bruits inhabituels : Inspect the motor, chainring, and crank arms for any loose parts or obstructions.
• Codes d'erreur : If the display shows an error code, consult the specific BAFANG C18 display manual for detailed explanations and solutions.

Pour tout problème persistant, contactez le service client de BAFANG ou un technicien qualifié en vélos électriques.

9. Entretien

Un entretien régulier garantit la longévité et les performances optimales de votre kit de conversion pour vélo électrique BAFANG.

• Nettoyage: Clean the motor, battery, and display with a damp En tissu. Évitez de laver directement les composants électriques à haute pression.
• Lubrification: Keep the chain and other moving parts of your bicycle regularly lubricated.
• Entretien de la batterie: Store the battery in a cool, dry place. If not used for extended periods, charge it to 50-70% every 1-2 months.
• Inspections : Periodically check all cables for wear or damage. Ensure all bolts and connections remain tight.
• Service professionnel: Consider annual professional servicing to ensure all components are functioning correctly and safely.

10. Garantie et assistance

The BAFANG BBS01B Ebike Conversion Kit comes with a limited warranty. Please refer to the warranty card included with your product for specific terms and conditions, including coverage duration and claim procedures.

For technical support, spare parts, or warranty claims, please contact the seller or BAFANG customer service directly. Provide your model number (eBIKE-KIT-G340-36V-500W-46T-C18-19.2Ah) and proof of purchase for efficient assistance.

Coordonnées: Refer to your purchase documentation or the BAFANG official website pour obtenir les coordonnées de contact du service d'assistance les plus récentes.